Out on the floor, the paper-coating line sits idle until the lamp fires. Watch the arc strike—the color temperature right away tells you more than any spec sheet ever could. A cool, bluish-white means strong short-wave output, heavy on 254nm and 365nm. That’s the signature of a well-balanced mercury vapor fill, tuned for a fast surface cure. If it leans warmer, pinker, you’re seeing more long wavelengths and less short-wave punch. That usually lines up with weaker photoinitiator absorption and a slower cross-link.
What actually matters under the hood
With paper coatings, we build mercury UV lamps around one thing: stable spectral output and steady irradiance. We concentrate the output where photoinitiators bite—254nm for top-coat surface cure, 365nm for through-cure. Peak irradiance stays within tight tolerance along the arc length, and we hold output decay under 5% after 3,000 hours by controlling electrode temperature, fill pressure, and quartz wall transmission. The reflector’s dichroic coating is set to preserve the intended spectrum and keep energy density uniform across the web.
Here’s why that matters on a day-to-day basis.
When the lamp strikes with a consistent color temperature, you get repeatable cure energy every pass. That means fewer tacky coats, less coating weight drift, and gloss that stays put. Stable output also cuts the need to chase cure by slowing the line, and it stretches lamp life. In practice, you get more uptime and lower specific energy use because the system cures at the designed dose instead of making up for decay.
A few field notes that save headaches.
Match lamp length, arc gap, and terminations to your coater’s reflector geometry and ballast. Check ozone handling—some quartz envelopes run hotter and make more ozone, so make sure the exhaust is up to it. Expect a warm-up window; spectral balance and irradiance settle after a few minutes. And keep reflector inspection and cleaning on schedule. Even minor contamination scatters the wrong wavelengths and throws off the color you’re seeing.